How To Change a Rear Load Liner on a TOUGH GUN Robotic MIG Gun Equipped with Wire Brake
To change a rear load liner on a TOUGH GUN® robotic MIG gun equipped with wire brake, follow the instructions below:
Step 1:
- Unthread and remove the liner from the back of the MIG gun.
 
Step 2:
- Insert the new liner from the back of the torch. The liner will bottom out on the Wire Brake.
 - Measure the distance from the back of the power pin to the hex on the liner and take note of the measurement.
 

Step 3:
- Remove the liner and cut the length of your measurement off the front of the liner.
 

Step 4:
- Reinsert the liner and tighten with a 10-mm wrench.
 - Remove the neck and pull out the jump liner (item #27).
 

Step 5:
- Reinsert a new jump liner into the neck and install the neck back onto the torch.
 - Push back on the jump liner to make sure that it has seated properly against the Wire Brake and cut so that a 1/2 inch of the liner is sticking out of the neck.
 

| ITEM #5 PART NUMBER | ITEM #27 PART NUMBER | WIRE SIZE | 
|---|---|---|
| WB-100 | 495-18-35 | 0.045″ | 
| WB-110 | 495-18-116 | 0.052″ – 1/16″ | 
Step 6:
- Reinstall and tighten the retaining head and contact tip, and slide on the nozzle.
 
