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PRODUCT UPDATE – Firmware and Software Update for the TOUGH GUN TT3E Reamer

PRODUCT UPDATE —
Firmware and Software Update for the TOUGH GUN TT3E Reamer

December 2, 2019

Effective November 15, 2019, the TOUGH GUN® TT3E (Ethernet) reamer is now running updated firmware and software. The ARGEE software has been updated from version 4.0 to 4.1, and the firmware from version 3.5 to 3.6.

What’s New?

  • Firmware: Allows the Turck ARGEE 4.1 software to be loaded through the Turck Service IP Tool.
  • Software: Spray time was reduced from 250 milliseconds to 1 millisecond, allowing full control over spray time via the robot controller rather than the reamer.

Compatibility

  • ARGEE 4.1 software can run on firmware 3.5, however, ARGEE 4.0 cannot operate on firmware 3.6.
  • The HMI that is currently available for download on the Tregaskiss.com website is compatible with ARGEE 4.1 only. If you are running ARGEE 4.0, please download the compatible HMI from the Resources tab on the TOUGH GUN TT3E Reamer webpage.

Downloads

  • The new ARGEE 4.1 software package can be downloaded from the Software tab on the TOUGH GUN TT3E reamer webpage.
  • The new firmware version 3.6 cannot be downloaded from the Tregaskiss.com website. Please contact Tregaskiss Technical Support to request this file.

For more information or to access software files, please visit the TOUGH GUN TT3E reamer webpage.

    NEW PRODUCT – AccuLock R Consumables

    NEW PRODUCT – AccuLock R Consumables

    October 23, 2019

    Tregaskiss is pleased to announce the launch of new AccuLock™ R consumables, a system designed to maximize throughput and efficiency with minimal risk and effort.

    Image of AccuLock R consumables family including contact tips, nozzle and diffuser

    AccuLock contact tips last longer and are virtually impossible to cross-thread. The long contact tip tail concentrically aligns the tip within the diffuser prior to thread engagement, and this coupled with the tip’s coarse thread ensures quick, accurate replacement without cross-threading. An upgrade to AccuLock HDP contact tips can extend life by 10x or more in pulse welding applications.

    You can easily switch from TOUGH LOCK® and other consumables to AccuLock R consumables with no impact to tool center point (TCP), making this upgrade low effort, low risk, and high payoff.

    Plus, Tregaskiss AccuLock R consumables and Bernard® AccuLock S consumables share a common contact tip, so you can benefit from the reduced costs and simplified inventory of a common consumable platform™ if you have a combination of robotic and semi-automatic MIG guns in your facility.

    Reduce troubleshooting, downtime and rework with these new consumables. Learn more about Tregaskiss® AccuLock™ R consumables.

    Series Components:

      PRODUCT CHANGE – AccuLock S Power Pins for Miller Equipment

      PRODUCT CHANGE –
      New AccuLock S Power Pins for Miller Equipment

      August 20, 2019

      Effective immediately, a new, enhanced AccuLock™ S power pin is now available for Miller® equipment. This new power pin is designed specifically for use with the new Bernard® AccuLock S consumable system to optimize performance.

      AccuLock S Power Pin for Miller
      CONVENTIONAL (Shown Left) Miller® Power Pin Design
      If your power pin has a large ID, please contact Customer Service to get the new AccuLock S Power Pin.

      NEW (Shown Right) AccuLock S Power Pin Design
      Torque to 10 ft-lbs / 120 in-lbs (13.5 Nm)

      Affected Part Numbers

      2200137Has been replaced by 2200206 and 2200207 in the AccuLock S consumables system as noted directly following
      2200206Replaces 2200137 for wire sizes 0.023″ (0.6 mm) – 5/64″ (2.0 mm)
      2200207Replaces 2200137 for wire sizes 3/32″ (2.4 mm) – 1/8″ (3.2 mm)

      AccuLock S Consumables

      Load and Lock for Better Productivity

      • Reduce welding troubleshooting, downtime and rework
      • Flawless wire-feed pathAccuLock S liners are locked and concentrically aligned to both the contact tip and the power pin without the use of fasteners
      • Error-proof liner replacement every time – no measuring required.
      • Simplify MIG welding inventory with a common consumable platform

      Learn more about AccuLock S consumables.

        PACKAGING CHANGE – 5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

        PACKAGING CHANGES –
        5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

        July 1, 2018

        Tregaskiss has made changes to its 5-Gallon (18.9 L) TOUGH GARD® anti-spatter liquid pail design for increased strength and durability. Designed with a heavy duty integrated handle, this new container is easier to handle and can be easily stacked for maximized storage space. The new design also offers an improved seal to eliminate spillage during shipping.

        Like the former pail design, this new 5-Gallon container is compatible with the TOUGH GARD anti-spatter multi-feed system

        Affected Part Numbers:

        • TG-101-05     TOUGH GARD Anti-Spatter Liquid, 5-Gal (18.9 L)  
        TOUGH GARD 5 gallon bucket old style bucket
        OLD
        5-Gallon (18.9 L)
        TOUGH GARD Anti-Spatter Liquid
        Container
        TOUGH GARD new style bucket
        NEW
        5-Gallon (18.9 L)
        TOUGH GARD Anti-Spatter Liquid
        Container

        Learn more about TOUGH GARD anti-spatter liquid or the TOUGH GARD anti-spatter multi-feed system.


          NEW PRODUCT – Conversion Diffusers for TOUGH LOCK Contact Tips

          NEW PRODUCT —
          Conversion Diffusers for TOUGH LOCK Contact Tips

          August 8, 2019

          Tregaskiss is proud to announce that we have launched the following new conversion diffusers that receive TOUGH LOCK® contact tips, including HDP:

          Conversion Diffuser

          Description


          TOUGH LOCK retaining head shown from front
          404-72

          Fronius® TPS 400i

          • Accepts TOUGH LOCK contact tips
          • Requires Fronius nozzle and insulator
          • Compatible with reamer blade part number RCT-21

          TOUGH LOCK slip-on retaining head shown from front
          404-73

          Lincoln® Magnum Pro® (Slip-On)

          • Accepts TOUGH LOCK contact tips and slip-on Tregaskiss nozzles
          • Requires TOUGH LOCK insulator part number 402-28

          TOUGH LOCK thread-on retaining head shown from front
          404-75-25

          Lincoln Magnum Pro (Thread-On)

          • Accepts TOUGH LOCK contact tips and thread-on Tregaskiss nozzles
          • Requires TOUGH LOCK insulator part number 402-28

          Learn more about TOUGH LOCK consumables.

            DISCONTINUED PRODUCT – BTB MIG Gun 500 amp B Series Handle Option

            DISCONTINUED PRODUCT –
            BTB MIG Gun 500 amp B Series Handle Option

            August 1, 2019

            To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus and opportunities to innovate our product portfolio. Accordingly, due to low demand, we are discontinuing the 500 amp B Series Handle option from our BTB MIG gun offering.

            Effective August 16, 2019, the following part numbers will no longer be available:

            • 4422B (trigger kit)
            • 4522 (trigger kit, locking)
            • 4408 (handle kit)

            Please note that a comparable replacement is the O Series Handle option, which is also configurable in our BTB MIG gun product line. 

            Learn more about Bernard® BTB MIG guns and available options, or configure a BTB MIG gun.

              PRODUCT CHANGE – TOUGH GUN Reamer Cutter Blades

              PRODUCT UPDATE —
              TOUGH GUN Reamer Cutter Blades

              July 30, 2019

              Tregaskiss has made the following changes to its TOUGH GUN® reamer cutter blades:

              Summary of Color Changes and Affected Part Numbers

              Image of reamer cutter blade with old coating
              OLD Coating
              Image of reamer cutter blade - old coating
              OLD Coating
              Image of reamer cutter blade with new black coating
              NEW Black Oxide Coating

              Affected Part Numbers – New Black Oxide Coating

              • RC-06 – 3/8″ bore
              • RC-08 – 5/8″ bore, Binzel®
              • RC-12 – 3/4″ bore
              • RCT-01 – 5/8″ bore
              • RCT-04 – 1/2″ bore
              • RCT-05 – 1/2″ bore, TOUGH ACCESS™
              • RCT-10 – 5/8″ bore, TOUGH ACCESS
              • RCT-13 – 3/4″ bore, robotic water-cooled
              • RCT-16 – 15.5 mm, Panasonic® 350 amp
              • RCT-17 – 16.0 mm, Panasonic 500 amp
              • RCT-18 – 15.5 mm nozzle M10 tip WH500T torch, Binzel

              Summary of Design Changes and Affected Part Numbers

              Image of reamer cutter blade with twin flute
              OLD Dual Flute Design
              Image of reamer cutter blade with new black coating and single flute design
              NEW Single Flute Design

              Affected Part Numbers – New Single Flute Design (effective August 1, 2019)

              • RCT-01 – 5/8″ bore
              • RCT-04 – 1/2″ bore

              The above changes will be implemented as a running change and will be sold under the same part numbers as the previous design.

                DISCONTINUED PRODUCT – SURESTART Contact Tips

                SURESTART packaging

                DISCONTINUED PRODUCTS – Tregaskiss SURESTART Contact Tips

                June 18, 2019

                To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio.

                Accordingly, this is a notification that we are discontinuing Tregaskiss® SURESTART™ contact tips, due to low demand.

                Effective immediately: All SURESTART contact tips have been discontinued and no longer available for sale.

                Affected Part NumberTOUGH LOCK® Direct Replacement
                403-22-30403-20-30-25
                403-22-35403-20-35-25
                403-22-1.0403-20-1.0-25
                403-22-45403-20-45-25
                403-22-364403-20-364-25
                403-22-52403-20-52-25
                403-23-30403-21-30-25

                Visit the TOUGH LOCK consumables page for more information.

                  DISCONTINUED PRODUCT – Legacy F-Gun MIG Guns and Service Parts

                  DISCONTINUED PRODUCTS –
                  Legacy F-Gun MIG Guns

                  January 8, 2019

                  Our product offering is regularly assessed to ensure focus on customer needs and opportunities to innovate our product portfolio, so we can continue to deliver sustainable value to our customers. Accordingly, due to low demand, the following products will be discontinued:

                  Legacy F-Gun™ MIG Guns

                  Effective January 8, 2019, all legacy F-Gun MIG gun part numbers and all F-Gun series service parts will be discontinued and no longer available for sale.


                  Affected Part Numbers

                  Part NumberDescription
                  4610F-Gun MIG Gun, 10 ft
                  4615F-Gun MIG Gun, 15 ft
                  4610EF-Gun MIG Gun, 10 ft, Euro
                  4615EF-Gun MIG Gun, 15 ft, Euro
                  4610MF-Gun MIG Gun, 10 ft, Miller®
                  4615MF-Gun MIG Gun, 15 ft, Miller
                  4610LF-Gun MIG Gun, 10 ft, Lincoln®
                  4615LF-Gun MIG Gun, 15 ft, Lincoln
                  4610TF-Gun MIG Gun, 10 ft, Tweco®
                  4615TF-Gun MIG Gun, 15 ft, Tweco
                  408Handle, F-Gun Series
                  4627Neck, F-Gun Series
                  429Trigger, F-Gun Series

                  Replacement Options

                  The following 600 amp Bernard® BTB semi-automatic air-cooled MIG gun models (with T series straight handles and locking triggers) are recommended replacement options:

                  Legacy F-Gun MIG Gun Part NumberReplacement BTB MIG Gun Part Number
                   4610Q6010NU3LBC
                   4615Q6015NU3LBC
                   4610MQ6010NU3LMC
                   4615MQ6015NU3LMC
                   4610LQ6010NU3LLC
                   4615LQ6015NU3LLC
                   4610TQ6010NU3LTC
                   4615TQ6015NU3LTC

                  Back to Top

                    DISCONTINUED PRODUCT – Select Nozzles

                    DISCONTINUED PRODUCTS –
                    Select Tregaskiss Nozzles

                    January 25, 2019

                    To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, select Tregaskiss® nozzles will be discontinued.

                    Effective March 1, 2019, all nozzles listed in the chart below will be discontinued as inventory depletes, and effective March 30, 2019, these nozzles will no longer be available for sale.

                    Part NumberDescriptionSubstitutionNotesReamer Change
                    401-11-62Nozzle, TIGHT RADIUS™, 5/8″ bore, 1/8″ recessTCP change – Please contact Customer Service at 1.855.MIGWELD (644.9353)Yes
                    401-12-50Nozzle, TIGHT RADIUS, 1/2″ bore, flushTCP change – Please contact Customer Service at 1.855.MIGWELD (644.9353)Yes
                    401-13-62Nozzle, TIGHT RADIUS, 5/8″ bore, 1/8″ stick outTCP change – Please contact Customer Service at 1.855-MIGWELD (644.9353)Yes
                    401-19-62Nozzle, 5/8″ bore, 1/4″ recess, brass401-14-62401-14-62 is 1/8″ recess, copperNo
                    401-21Nozzle, Flux-Core, 1/4″ recessDiscontinued – No replacementNo
                    401-41-75Nozzle, 3/4″ bore, 1/8″ recess401-7-75 or 401-14-62Move to slip-on 401-7-75 with new 404-32 retaining head (v-block change); or Move to 5/8″ bore (copper) 401-14-62 (no retaining head, but cutter change)Yes
                    (401-7-75: v-block;
                    401-14-62: RCT-01)
                    401-43-50Nozzle, 1/2 bore, 1/4″ recess401-47-51401-47-51 is 1/8″ recess, and different profileNo
                    401-44-501Nozzle, 1/2″ bore, 1/4″ stick out401-44-50401-44-50 is bottleneck style, not taperedNo
                    401-45-38Nozzle, 3/8″ bore, flush, old thread401-4-38Must use 404-52 or 404-53 retaining headNo
                    (no 3/8 cutter)
                    401-45-50Nozzle, 1/2″ bore, 1/8″ recess, old thread401-47-51Must use 404-52 or 404-53 retaining headNo
                    401-45-62Nozzle, 5/8″ bore, 1/8″ recess, old thread401-43-62Must use 404-52 or 404-53 retaining headNo
                    401-46-38Nozzle, 3/8″ bore, 1/8″ recess, old thread401-42-38Must use 404-52 or 404-53 retaining headNo
                    401-46-62Nozzle, 5/8″ bore, 1/4″ recess, old thread401-43-62401-46-62 is 1/8″ recess; Must use 404-52 or 404-53 retaining headNo
                    401-47-50Nozzle, 1/2″ bore, 1/8″ recess, old thread401-47-51Must use 404-52 or 404-53 retaining headNo
                    401-52-62Nozzle, 5/8″ bore, 1/4″ recess401-14-62401-14-62 is 1/8″ recessNo
                    401-54-50Nozzle, TOUGH ACCESS™, 1/8″ recess401-55-50401-55-50 is flushNo
                    401-55-62Nozzle, TOUGH ACCESS, flush401-54-62 or 401-56-62401-54-62 is 1/8″ recess; 401-56-62 is 1/8″ stick outNo
                    401-68-62Nozzle, 5/8″ bore, flush, copper401-51-62Copper to brassNo
                    401-92-62Nozzle, 5/8″ bore, 1/4″ recess, brass401-91-62401-91-62 is 1/8″ recessNo
                    401-9-75Nozzle, 3/4″ bore, 1/2″ recess401-5-75401-5-75 is 1/4″ recessNo
                    451-4-38Nozzle, 3/8″ bore, 3/16″ recess451-6-50451-6-50 is 1/2″ boreNo
                    451-45-50Nozzle, High Access, water-cooled (semi-auto)451-6-50451-6-50 is tapered style, not bottleneckNo
                    451-5-75Nozzle, 3/4″ bore, 1/4″ recess, water-cooled (semi-auto)451-5-62451-5-62 is 5/8″ boreNo
                    451-81-62Nozzle, 5/8″ bore, 1/8″ stick out, water-cooled (semi-auto)451-61-62451-61-62 is flushNo
                    451-87-62Nozzle, 5/8″ bore, 3/16″ stick out, water-cooled (semi-auto)451-61-62451-61-62 is flushNo

                    Click here to download the above list in PDF format.

                      NEW PRODUCT – AccuLock S Consumables

                      NEW PRODUCT – AccuLock S Consumables

                      November 1, 2018

                      Bernard is proud to introduce new AccuLock™ S consumables, a system designed to address liner trim length errors and erratic wire feeding.

                      Important Note: Most components of the AccuLock S consumables family are currently available. The complete offering will be coming soon.

                      The AccuLock S liner is locked and concentrically aligned to both the contact tip and the power pin without the use of fasteners, which provides a flawless wire-feed path that guarantees smooth, uninterrupted delivery of the wire to the weld puddle. Plus, the liner replacement process has been error-proofed so you can trim your liner accurately and easily every time, with no measuring.

                      The AccuLock S consumables system requires all AccuLock components: contact tip, diffuser, nozzle, liner, neck insulator, power pin and power pin cap.

                      Key features of Bernard AccuLock S Consumables

                      A drawing of an AccuLock S contact tip and nozzle that shows the features and benefits of the inside of these components
                      Reduce troubleshooting, production downtime and rework with this new line of consumables. Learn more about Bernard AccuLock S consumables.

                        PACKAGING CHANGE – Changes to Bernard Bag Packaging

                        PACKAGING CHANGE — Changes to Bernard Bag Packaging

                        November 1, 2018

                        Customers may notice that some Bernard® parts and consumables are arriving in different bags. We transitioned to a newly designed Bernard branded white bag design.

                        In addition to changing the artwork layout and color of the bags, the overall usability has also been improved. These new white bags offer a clear window on the printed side of the bag to make visual product identification easier. To increase the hanging capacity of the bags, we’ve added a second hanging hole on our larger bags and a new double-sealed header on all bag sizes. The sombrero shaped hanging holes provide compatibility with a wider variety of hook sizes and shapes.

                        Old Bernard Bags
                        Image of front of old red and clear Bernard bags
                        Front
                        Image of back of old red and clear Bernard bags
                        Back
                        New Bernard Bags
                        Image of front of new Bernard white and black bags
                        Front
                        Image of back of new Bernard white and black bags
                        Back

                          PACKAGING CHANGE – Changes to Tregaskiss Bag Packaging

                          PACKAGING CHANGES —
                          Changes to Tregaskiss Bag Packaging

                          November 1, 2018

                          Customers may notice that some Tregaskiss® parts and consumables are arriving in different bags. We transitioned from a black bag design to a white bag design. This new white bag design has a clear window on the back side of the bag to help make visual product identification easier, and the durability and hanging holes remain the same as our previous black bag packaging.

                          Old Tregaskiss Bags

                          Image of front of old black and clear Tregaskiss bags
                          Front
                          Image of back of old Tregaskiss black and clear bags
                          Back

                          New Tregaskiss Bags

                          Image of front of new Tregaskiss white and clear bags
                          Front
                          Image of back of new Tregaskiss white and clear bags
                          Back

                            DISCONTINUED PRODUCT – Tandem Robotic Torches

                            DISCONTINUED PRODUCTS –
                            Tandem Robotic MIG Guns

                            September 12, 2018

                            To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: 

                            Tandem Robotic MIG Guns

                            Effective September 30, 2018, all standard and special Tandem MIG guns and necks will be discontinued and no longer available for sale.

                            All service parts for Tandem torches will be available for sale until December 31, 2018, at which time all service parts for Tandem torches will be discontinued.

                            Click here for a list of affected part numbers.


                            Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.


                              DISCONTINUED PRODUCT – Service Parts for Quick-Change and Keyed Robotic Water-Cooled Guns

                              DISCONTINUED PRODUCTS –
                              Service Parts for Quick-Change and Keyed Robotic Water-Cooled MIG Guns

                              September 12, 2018

                              To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: 

                              Service Parts for Discontinued Quick-Change Water-Cooled and Keyed Water-Cooled Robotic MIG Guns

                              Effective December 31, 2018, all service parts for Tregaskiss® quick-change water-cooled (QCWC) and Tregaskiss keyed water-cooled (KWC) robotic MIG guns (discontinued October 1, 2008) will be discontinued and no longer available for sale.

                              Click here for a list of affected part numbers.

                              Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.


                                PRODUCT UPDATE – TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

                                PRODUCT UPDATE —
                                TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

                                TOUGH GUN TA3 robotic air-cooled MIG gun installed on robot

                                August 10, 2018

                                Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the following robot models:

                                • FANUC® 100iD
                                • KUKA® KR6 R1820HW, KR8 R1420HW, KR8 R1620HW and KR8 R2100HW
                                • Yaskawa® Motoman® AR1440, AR1720 and AR2100

                                Available Resources

                                Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun, or configure your gun at Tregaskiss.com/ConfigureMyGun today. 


                                  PRODUCT UPDATE – TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD

                                  PRODUCT UPDATE —
                                  TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD Robot Model

                                  TA3 MIG Gun for FANUC 100iD Robot Model Image - angle view

                                  July 19, 2018

                                  TA3 MIG Gun for FANUC 100iD Robot Model Image - side view

                                  Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the FANUC® 100iD robot model. 

                                  Features & Benefits

                                  • Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover (Figure 1)
                                  • Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module (Figure 2)
                                  • TCP remains unchanged when switching between options: no options, wire brake, TOUGH GUN I.C.E.™ Technology, or TOUGH GUN I.C.E. Technology with wire brake
                                  • Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection (Figure 3)
                                  Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover
                                  Figure 1
                                  Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module
                                  Figure 2
                                  Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection
                                  Figure 3

                                  Part Numbers

                                  560-600Solid Mount Connector, air-cooled, no options
                                  560-600ISolid Mount Connector, TOUGH GUN I.C.E., no options
                                  560-600W-045Solid Mount Connector, air-cooled, wire brake 0.030″-0.045″
                                  560-600W-116Solid Mount Connector, air-cooled, wire brake 0.052″-1/16″
                                  560-600IW-045Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.030″-0.045″
                                  560-600IW-116Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.052″-1/16″
                                  58SF011LSR Unicable, air-cooled, no options
                                  58SF011WLSR Unicable, air-cooled, wire brake
                                  58SF211LSR Unicable, TOUGH GUN I.C.E., no options
                                  58SF211WLSR Unicable, TOUGH GUN I.C.E., wire brake
                                  560-500AOptional Air Blast Kit for guns equipped with Lincoln® power pins

                                  Available Resources

                                  Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                                    DISCONTINUED PRODUCT – All TOUGH GUN G2 and ThruArm G2 Series Replacement Parts

                                    DISCONTINUED PRODUCT —
                                    All TOUGH GUN G2 and ThruArm G2 Series Replacement Parts

                                    November 20, 2019

                                    Effective November 29, 2019: All replacement parts for the previously discontinued TOUGH GUN® G2 and ThruArm G2 series robotic air-cooled product will be discontinued and no longer available for sale.

                                    Visit the TOUGH GUN CA3 or TOUGH GUN TA3 robotic air-cooled MIG gun page to learn more about replacement solutions.

                                    The following part numbers have been discontinued:

                                    59U303.5Unicable, G2 Series, 3.5 ft, 300 amp
                                    59U304.5Unicable, G2 Series, 4.5 ft, 300 amp
                                    59U503.5Unicable, G2 Series, 3.5 ft, 500 amp
                                    59U504Unicable, G2 Series, 4.0 ft, 500 amp
                                    59U505Unicable, G2 Series, 5.0 ft, 500 amp
                                    59U505.5Unicable, G2 Series, 5.5 ft, 500 amp
                                    59U510Unicable, G2 Series, 10.0 ft, 500 amp
                                    59CTorch connector
                                    59CWTorch connector
                                    59STorch connector, solid mount
                                    593-22-ANeck, 22 degree, G2 Series, TOUGH GUN I.C.E.®
                                    593-22-BNeck, 22 degree, G2 Series, TOUGH GUN I.C.E.
                                    593-22L-ANeck, 22 degree, G2 Series, TOUGH GUN I.C.E.
                                    593-35-ANeck, 35 degree, G2 Series, TOUGH GUN I.C.E.
                                    593-45-ANeck, 45 degree, G2 Series, TOUGH GUN I.C.E.
                                    593-45L-ANeck, 45 degree, G2 Series, TOUGH GUN I.C.E.
                                    59G22Neck, 22 degree, G2 Series
                                    59G22LNeck, 22 degree, G2 Series
                                    59G22L1Neck, 22 degree, G2 Series
                                    59G35Neck, 35 degree, G2 Series
                                    59G45Neck, 45 degree, G2 Series
                                    59G45LNeck, 45 degree, G2 Series
                                    59G45L1Neck, 45 degree, G2 Series
                                    59G45L2Neck, 45 degree, G2 Series
                                    580-400Connector assembly, G2 Series, FANUC®
                                    58G2Torch part, ThruArm G2 Series
                                    58G2WTorch part, ThruArm G2 Series
                                    A58G2STorch assembly, ThruArm G2 Series, ABB®
                                    A58G2SWTorch assembly, ThruArm G2 Series, wire brake, ABB
                                    F58G2SThruArm G2 Series, FANUC
                                    IF58G2SThruArm G2 Series, FANUC, TOUGH GUN I.C.E.
                                    580-401-2Hose, TOUGH GUN I.C.E., ThruArm G2 Series, FANUC
                                    590-AAir blast kit, G2 Series
                                    598G2-116Holder, 0.052-1/16
                                    59GINeck insulator
                                    59GI-02Neck insulator
                                    59GI-25Neck insulator

                                    PRODUCT UPDATE – Changes to the Bernard Fume Extraction MIG Gun Offering

                                    PRODUCT UPDATE –
                                    Changes to the Bernard Fume Extraction MIG Gun Product Offering

                                    March 9, 2018

                                    We are proud to announce that effective immediately, you will notice some important changes to the Bernard® fume extraction MIG gun offering. Bernard FILTAIR™ fume extraction MIG guns are transitioning under the Clean Air™ brand name and will become our Bernard® Clean Air™ curved handle series fume extraction MIG guns.

                                    This product transition offers improved functionality, performance and ease of maintenance. 

                                    Features and Benefits:

                                    Additional Changes:

                                    • The finish on all vacuum tubes and chambers will change from chrome to black, which will help to visually identify all new and legacy product
                                    • FILTAIR fume extraction MIG gun part numbers will change
                                      • Gun part numbers beginning in FA will change to a part number beginning in CL (i.e. FA4015TO8CM will become CL4015TJ8CMC)
                                      • Conversion information for all existing FILTAIR MIG gun part numbers is available:
                                        • Click here to download a conversion chart in Excel format
                                        • Click here to access the online conversion tool

                                    Learn more about Bernard Clean Air fume extraction MIG guns or click here to configure your gun online.


                                      DISCONTINUED PRODUCT – 8 and 12 foot BTB MIG Gun Lengths

                                      DISCONTINUED –
                                      8′ and 12′ BTB MIG Gun Lengths

                                      Image showing three different hand-held BTB MIG guns

                                      November 30, 2017

                                      Effective immediately, all 8- and 12-foot length options in the BTB semi-automatic air-cooled MIG gun product lineup will be discontinued. BTB MIG guns will continue to be available in lengths of 10-, 15-, 20- and 25-feet. No other configurable options have been affected by this change.

                                      View available options or configure a BTB MIG gun today!


                                        DISCONTINUED PRODUCT – Legacy TOUGH GUN ThruArm Product for ABB IRB1600ID

                                        DISCONTINUED PRODUCT –
                                        Legacy TOUGH GUN ThruArm G1 Series Product for ABB IRB1600ID

                                        July 24, 2017

                                        Image comparing TCP of A58G1S to 508-200ABB connector housings for ABB robots

                                        As of December 31, 2017, legacy TOUGH GUN® ThruArm® G1 series product for ABB® IRB1600ID configurations will be discontinued, and effective immediately, lead time for part number 508-200ABB will be 15 days.

                                        • 508-200ABB
                                        • W508-200ABB
                                        • 508-200ABB-6
                                        • 58SA004

                                        Our legacy TOUGH GUN ThruArm G1 series was replaced by our TOUGH GUN TA3 series in 2014, but although A58G1S connector housing is the replacement for 508-200ABB connector housing, this unit will change tool center point (TCP) by approximately 1.428″.

                                        For those customers using a 508-200ABB with a 405-22QC neck, we will be able to develop a special 22-degree neck for use with the A58G1S module to match their existing TCP. However, due to a length restriction in manufacturing, we will not be able to match TCP for those customers using a 508-200ABB with a 405-45QC neck. In this case, reprogramming will be necessary when switching to an A58G1S.

                                        Additionally, when transitioning from the 508-200ABB to the A58G1S, the 58SA004 LSR Unicable will need to be replaced with the 58SA024 LSR Unicable, as the cable to torch connection is also different.

                                        Learn more about our TOUGH GUN TA3 MIG gun offering or their TCP and center of mass data.

                                          PRODUCT IMPROVEMENT – Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer

                                          PRODUCT IMPROVEMENT –
                                          Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer Robotic Nozzle Cleaning Stations

                                          April 28, 2017

                                          Nozzle detect shown installed on TOUGH GUN TT3E reamer

                                          An improvement has been made to the nozzle detect option for our TOUGH GUN® TT3 reamer. This same option is also now available on our TOUGH GUN TT3E reamer.

                                          This new nozzle detect uses a proximity sensor mounted on the side of the reamer that can be used independently of the ream cycle and is compatible with any nozzle size. The robot positions the front end of the MIG gun close to the sensor to detect the presence of the nozzle. If the nozzle is present, a signal is then sent back to the robot controller or PLC.

                                          Affected Part Numbers

                                          • TT-2333 + TT-2334 – OLD nozzle detect for TOUGH GUN TT3 reamer (analog model); available only for 1.062″ nozzle O.D.
                                          • TT3E-2344 – NEW nozzle detect for TOUGH GUN TT3 and TT3E reamer; available for all nozzle O.D. sizes
                                          • RS-500-5 – 4m cable with 3 poles (M12 connector); required for analog model only and only when selecting Nozzle Detection option
                                          • TT3E-2343 – Splitter; required for Ethernet model only and only when selecting both the nozzle detect and the wire cutter options together

                                          To learn more about our TOUGH GUN TT3 reamer offering, or configure your reamer online.


                                            PRODUCT UPDATE – TOUGH GUN TT3 Reamer Upgrades

                                            PRODUCT UPDATE –
                                            TOUGH GUN TT3 Reamer Upgrades

                                            April 28, 2017

                                            Upgrades have been made to the TOUGH GUN® TT3 reamer to allow for a more common design between this model and the TOUGH GUN TT3E reamer. These upgrades include a common frame, replacement of the terminal strip with a new wiring harness, easy access setup switches, and a new check valve.

                                            Terminal Strip vs. Wiring Harness

                                            The wiring harness:

                                            • Provides increased reliability.
                                            • Takes up less space inside the reamer making it easier to service.
                                            • Is easier to replace.
                                            • Improves manufacturing capacity.
                                            Image of an old style terminal strip on a reamer
                                            OLD Terminal Strip
                                            Image of new wiring harness on a reamer
                                            NEW Wiring Harness

                                            New Easy Access Setup Switches

                                            • New stainless steel switches are durable and waterproof, no longer requiring a ‘mud flap’ protector.
                                            • Switches are clearly labeled with their function.
                                            • Replacement is quick and easy.
                                            Image of an old set up switch
                                            OLD Setup Switches
                                            Image of the new set up switch
                                            NEW Setup Switches

                                            New Check Valve

                                            • More robust and durable design.
                                            • Learn more about the change to the check valve.

                                            Click here for additional information about the TOUGH GUN TT3 reamer.


                                              PRODUCT IMPROVEMENT – New TOUGH GUN TT3 Reamer Check Valve

                                              PRODUCT IMPROVEMENT –
                                              New TOUGH GUN TT3 Reamer Check Valve

                                              April 15, 2017

                                              The check valve on the TOUGH GUN® TT3 and TT3E reamer robotic nozzle cleaning stations have been upgraded to a more robust and durable design. The new check valve is now common between both the analog and the Ethernet model.

                                              Important Notes:

                                              • The new check valve will keep the same part number as the check valve previously used on the TOUGH GUN TT3E reamer Ethernet model: TT3E-500-20.
                                              • Check valve part # SR-500-20 previously used on the TOUGH GUN TT3 reamer analog model will be replaced with the new check valve (part # TT3E-500-20).
                                              Image of the old style SR-500-20 (previously used on the TOUGH GUN TT3 reamer)
                                              OLD SR-500-20
                                              (previously used on the TOUGH GUN TT3 Reamer)
                                              Image of old style TT3E-500-20 (previously used on the TOUGH GUN TT3E Reamer
                                              OLD TT3E-500-20
                                              (previously used on the TOUGH GUN TT3E Reamer
                                              Image of the new TT3E-500-20 that replaces SR-500-20 and OLD TT3E-500-20)
                                              NEW TT3E-500-20
                                              (replaces SR-500-20 and OLD TT3E-500-20)

                                              Learn more about our TOUGH GUN TT3 reamer offering.