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PRODUCT UPDATE – 300 amp Clean Air Fume Extraction MIG Gun Now Available

PRODUCT UPDATE –
300 amp Clean Air Fume Extraction MIG Gun Now Available

March 16, 2017

Clean Air straight handle fume extraction MIG gun being held by gloved hand

Bernard is pleased to announce that we have added a 300 amp model to our Clean Air™ fume extraction MIG gun offering.

Reduce smoke at the source with an industrial-duty fume extraction gun that is comparable in size and weight to a regular welding gun. 

Features and Benefits

  • NEW!! Available in 300 amp, 400 amp, 500 amp and 600 amp models
  • Small size of vacuum chamber provides good joint access and visibility
  • Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue
  • Ideal fume extraction solution for large weldment and confined space welding applications
  • Compatible with Centerfire™, Quik Tip™ and TOUGH LOCK® consumables
  • Compatible with QUICK LOAD® liners or conventional liners

Click here to learn more about the Clean Air fume extraction MIG gun.

    PRODUCT IMPROVEMENT – LSR Unicables

    PRODUCT IMPROVEMENT –
    Low-Stress Robotic (LSR) Unicables

    February 13, 2017

    Tregaskiss is pleased to announce an improvement to our low-stress robotic (LSR) unicable design whereby the cable conduit will be fixed only on the torch end, and floating on the power pin end.

    This design change will result in a more flexible, less restricted, longer lasting LSR unicable for all TOUGH GUN® TA3 robotic MIG gun product.

    Illustration of a LSR Unicable pointing out fixed and floating

     

    OLD LSR Unicable Design

    Old LSR unicable

     

    NEW LSR Unicable Design

    New LSR unicable

    Click here for more information about low-stress robotic (LSR) unicables.

      PRODUCT UPDATE – New Liner Trim Length for Liners 6-Feet Long and Shorter

      PRODUCT UPDATE –
      New Liner Trim Length for Liners 6-Feet Long and Shorter

      February 3, 2017

      Tregaskiss now recommends trimming all rear-loading conventional and front-loading QUICK LOAD® liners that are 6-feet in length and shorter with a 1/2-inch stick out.

      This new trim length provides performance improvements for the liner and cable, and for wire feeding overall. It also helps to reduce some strain on both the liner and the cable while still maintaining a proper liner seat in both the retaining head and the power pin.

      Effective late February, all bagged 6-foot Tregaskiss conventional and QUICK LOAD liners will include a new 1/2-inch blue liner gauge along with a technical insert outlining these updated trimming instructions. The outside of each bag will also be marked with a sticker indicating a change to liner trim length.
       

      Liner trim length instructions


      NOTE: Liners longer than 6-foot in length should still continue to be trimmed with a 3/4-inch stick out. No change to liner gauges or trim instructions for conventional or QUICK LOAD liners longer than 6-feet is recommended.


        PRODUCT UPDATE – Clean Air Gun Vacuum Tube and Chamber Finish Change

        PRODUCT UPDATE –
        Clean Air Gun Vacuum Tube and Chamber Finish Changes

        December 16, 2016

        Bernard has changed the finish on all Clean Air™ fume extraction gun vacuum tubes and chambers from chrome to black. Effective immediately, all new guns, replacement vacuum tubes and replacement chambers will have the new darker finish.

        This change is purely aesthetic, and has no impact on performance, part numbering or price.
         

        Clean Air Fume Extraction MIG gun with old chrome neck
        OLD Chrome Finish
        Clean Air Fume Extraction MIG gun with new black neck
        NEW Black Finish

        Click here for more information about the Clean Air™ fume extraction gun.


          PRODUCT UPDATE – TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

          PRODUCT UPDATE —
          Tregaskiss TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

          December 18, 2019

          Overview

          Tregaskiss manufactures TOUGH GUN® TA3 through-arm welding torches for many Yaskawa® Motoman® robot models including but not limited to:

          • Current models: AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24
          • Legacy models: MA/EA1400, MA/EA1900, MA3100

          On the current robot models listed above, the spacers and through-arm cables on a Tregaskiss® gun may originate from either Tregaskiss or from Yaskawa Motoman. It is important to note that the spacers and cables from Tregaskiss have significantly different dimensions than these same items from Yaskawa Motoman. This means that they are NOT interchangeable. Ordering the wrong replacement spacer and/or cable for an existing installation will significantly impact Tool Center Point (TCP) and cable life – please see Configuration Comparison Chart below for both solid mount and clutch mount setups with a short 45-degree neck for reference.

          Details

          For each model above, when a TOUGH GUN TA3 MIG gun is configured through Tregaskiss, the complete torch solution is Tregaskiss branded and includes: consumables, neck, torch, cable and power pin. For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Tregaskiss-specific aluminum spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5.

          When Yaskawa Motoman integrates a welding solution with Tregaskiss product, a Motoman through-arm cable replaces the Tregaskiss through-arm cable for all models listed above (consumables, neck, torch and power pin remain Tregaskiss branded). For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Motoman-specific plastic torch spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5. This Motoman spacer is shorter than the Tregaskiss spacer and as a result, the Motoman cable for this setup is also shorter than the Tregaskiss-specific setup.

          Configuration Comparison

          Configuration comparisons with dimensions comparing Tregaskiss spacer and the MOTOMAN Spacer
          ConfigurationTregaskiss CableMotoman Cable
          Tregaskiss Spacer: AS-114-13
          Solid mount, with or without wire brake YesNo
          Clutch mount, with our without wire brakeYesNo
          Motoman Spacer: 168535-1
          Solid mount, with or without wire brakeNoYes
          Clutch mount, with or without wire brakeNoYes

          NOTE: Reference chart above is applicable for Yaskawa Motoman robot models AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24.

          Proper Setup – No impact on TCP or cable life

          Image showing a Tregaskiss spacer and Tregaskiss Cable, aluminum spacer with
          Tregaskiss
          A complete Tregaskiss setup consists of all Tregaskiss branded components. The torch spacer will be aluminum and approximately 4-3/8″ in length. The cable will have a corrugated hose from front to back.
          Image showing a Hybrid Tregaskiss/Motoman setup with Tregaskiss torch and consumables and plastic Motoman spacer.
          Hybrid Tregaskiss/Motoman
          A hybrid Tregaskiss/Motoman setup consists of a Tregaskiss torch and consumables with a Motoman spacer and cable. The spacer will be approximately 2-3/8″ in length. The cable will have a loose spring from front to back.

          Improper Setup – Negative impact on TCP and/or cable life

          Improper setup of a Motoman plastic spacer and Tregaskiss cable, resulting with the cable being too long
          Hybrid Tregaskiss/Motoman
          Installing a Tregaskiss cable on a system with a plastic spacer will result in a cable that is too long. Although this cable can be physically installed, this setup will result in premature cable failure.
          Image showing an improper setup with Tregakiss spacer and Motoman cable which will result in a cable that will be too short.
          Tregaskiss
          Installing a Motoman cable on a system with an aluminum spacer will result in a cable that is too short. This cable will not be long enough to plug the power pin into the wire feeder

          Tregaskiss Spacer and LSR Unicable Part Number Reference Chart

          Robot MakeRobot ModelMount StyleTregaskiss SpacerLSR Unicable Part Number
          No Options Air Blast Wire Brake Air Blast + Wire Brake
          Motoman®EA1400 XRCSolid MountN/A

          58SM016

          58SM016A58SM016W58SM016AW
          MotomanEA1900 XRC

          Solid Mount

          N/A58SM01758SM017A58SM017W58SM017AW
          MotomanEA1400N, SSA2000, MA1400, VA1400Solid MountN/A58SM00158SM001A58SM001W58SM001AW
          MotomanMA1440, AR1440, MH12

          Solid Mount

          AS-114-1358SM03558SM035A58SM035W58SM035AW

          Motoman

          EA1900N

          Solid Mount

          N/A

          58SM002

          58SM002A58SM002W58SM002AW
          MotomanMA2010, AR2010Solid MountAS-114-13

          58SM038

          58SM038A58SM038W

          58SM038AW

          MotomanMA3100Solid MountN/A58SM03158SM031A58SM031W58SM031AW
          Motoman

          MA3120, AR3120

          Solid Mount

          AS-114-13

          58SM032

          58SM032A

          58SM032W

          58SM032AW

          MotomanAR1730, MH24Solid MountAS-114-13

          58SM039

          58SM039A

          58SM039W

          58SM039AW
          MotomanEA1400 XRC

          Clutch

          N/A58CM016

          58CM016A

          58CM016W

          58CM016AW

          Motoman

          EA1900 XRC

          Clutch

          N/A

          58CM01758CM017A58CM017W58CM017AW
          MotomanEA1400N, SSA2000, MA1400, VA1400ClutchN/A58CM001

          58CM001A

          58CM001W58CM001AW

          Motoman

          MA1440, AR1440, MH12ClutchAS-114-13

          58CM035

          58CM035A58CM035W58CM035AW

          Motoman

          EA1900NClutchN/A58CM00258CM002A58CM002W

          58CM002AW

          MotomanMA2010, AR2010 Clutch

          AS-114-13

          58CM03858CM038A58CM038W58CM038AW
          MotomanMA3100

          Clutch

          N/A58CM03158CM031A

          58CM031W

          58CM031AW

          MotomanMA3120, AR3120

          Clutch

          AS-114-13

          58CM032

          58CM032A

          58CM032W

          58CM032AW
          MotomanAR1730, MH24ClutchAS-114-1358CM03958CM039A

          58CM039W

          58CM039AW

          NOTE: If Tregaskiss® TOUGH GUN I.C.E.® technology is required for your application, the cable must be purchased from Yaskawa Motoman for all of their robot models.


          IMPORTANT!

          If you require Yaskawa Motoman components, please contact Yaskawa Motoman directly. Otherwise, if you require Tregaskiss components, please contact us for assistance.

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            NEW PRODUCT – C Series Handle Option for BTB MIG Guns

            NEW PRODUCT –
            C Series Handle Option for BTB MIG Guns

            New C Series Straight Handle

            Image of a gloved hand holding a BTB MIG Gun with C series handle

            The new C series straight handle expands our handle offering from six to seven options within our Bernard BTB MIG gun configurator. This new handle provides all the same benefits as our current T series straight handle, plus additional enhancements such as comfortable handle overmolding and an ergonomic rear swivel.

            • Amperage range: 200, 300, 400 and 500 amps
            • Available in 8, 10, 12, 15, 20 and 25 foot lengths
            • Choice of Centerfire™, Quik Tip™ and TOUGH LOCK® consumables
            • Standard, dual pull and dual schedule trigger options
            • Choice of twenty fixed and rotatable necks in various angles and lengths
            • Choice of industrial-grade (200 through 500 amp models) or steel monocoil cable (300 or 400 amp models)
            • Choice of conventional liners or front-loading QUICK LOAD® liners
            • Choice of a Bernard power pin or an AutoLength™ pin for the revolutionary QUICK LOAD liner AutoLength™ system
            • One year warranty
            • Lifetime warranty on the rear strain relief, front handle and switch
            • Double-life MIG gun system allows you to extend the life of your BTB MIG gun with a C series straight handle (or T series straight handle); once the front end is worn, just flip-flop the front and back ends of the torch!

            Click here to learn more about the new C series straight handle.


              PRODUCT UPDATE – Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

              PRODUCT UPDATE —
              Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

              TOUGH GARD nozzle cleaning station - a discontinued product

              June 27, 2016

              The TOUGH GARD® spatter cleaner was discontinued on December 31, 2014.

              Some replacement parts for this discontinued product continue to be available. Prices and availability of these replacement parts are subject to change without notice.

              Discontinued Replacement Parts

              Part NumberDescription
              PER-2510Motor

              Available Replacement Parts

              Part NumberDescription
              ER-2241Control Valve
              ER-2242Sprayer Valve
              ER-2560Reed Switch
              ER-2609Wiring Interface Receptacle
              ER-2700Spatter Cleaner Pneumatic
              ER-500-15Spray Head
              PER-220Valve Assembly
              PER-2599Spatter Cleaner Kit (motor not included)
              PER-2680Rear Shroud
              PER-2685Front Shroud
              PER-500-15-6Reservoir Mount


                  PRODUCT UPDATE – TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

                  PRODUCT UPDATE —
                  TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

                  Image of TA3 Robotic Air-Cooled MIG Gun

                  June 8, 2016 

                  Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the Panasonic® TM-2000 robot model. 
                   

                  Available Resources

                  Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                    DISCONTINUED PRODUCT – PER-2510 Motor

                    DISCONTINUED PRODUCT — PER-2510 Air Motor for the TOUGH GARD Spatter Cleaner

                    June 6, 2016

                    Effective immediately, the PER-2510 air motor for the discontinued TOUGH GARD® spatter cleaner is no longer available through Tregaskiss.

                    As a result, the PER-2599 kit will no longer include the PER-2510 air motor (please see revised PER-2599 kit parts breakdown below).

                    This Fiam® air motor may be available directly through another vendor (list provided below):

                    Fiam® Air Motor Model NumberPart Number
                    28M100D-3/8-24UNF 185609008

                    Vendors:

                    • Fiam – Worldwide Distribution
                    • ASG, Division of Jergens, Inc. – Cleveland, OH, USA
                    • Euroflex – Markham, ON, Canada

                    Revised PER-2599 Kit Parts Breakdown

                    PER 2599
                    ItemPart NumberDescriptionQtyLength
                    1PER-2511Motor Clamp Detail1
                    3PER-2611Spatter Shield Plate, Inner1
                    4F1-M6X1-25BM6x1x25mm LG SHCS, Black Oxide3
                    5F2-M4X.7-6BM4x.7x6mm LG SHCS, Black Oxide4
                    7TR-22315/16″ x 1/8″ NPT QC1
                    8ER-2700ER Reamer Pneumatic Kit1
                    Not ShownRed TapeElectrical Red Tape, 18mm Wide4.5″


                    Click here
                    to download the archived M075 TOUGH GARD spatter cleaner technical guide. 

                    Access a complete list of available and discontinued replacement parts for the TOUGH GARD spatter cleaner here.


                      NEW PRODUCT – TOUGH GUN Reamer Stand

                      NEW PRODUCT —
                      TOUGH GUN Reamer Stand

                      Image of side of TOUGH GUN Reamer on Reamer Stand

                      Tregaskiss proudly announces its new TOUGH GUN® reamer stand. This simple fixed height durable stand is compatible with all TOUGH GUN TT3 and TT3E reamer models and can be ordered to a custom height between 18 and 45 inches. This new simplified design also allows for quick installation and new lower pricing.

                      Click here to learn more.

                        NEW PRODUCT – TOUGH GUN TT3E Reamer

                        NEW PRODUCT — 
                        TOUGH GUN TT3E Reamer

                        March 26, 2016

                        Image of a Tregaskiss TT3E Reamer

                        Tregaskiss is pleased to announce the new TOUGH GUN® TT3E reamer robotic nozzle cleaning station offering the same high levels of durability, serviceability and repeatability now further enhanced by digital Ethernet communications that better integrate this unit into the digital controls infrastructure of your facility.

                        Enjoy greater control optimization, remote monitoring capability, and faster troubleshooting of all discrete TOUGH GUN reamer I/O functions to facilitate increased productivity in your robotic welding applications.

                        Automating spatter removal will help to extend the life of your robotic MIG guns and consumables, benefiting both your bottom line and production uptime and throughput.

                          PRODUCT IMPROVEMENT – Trigger Control Plug Housing

                          PRODUCT IMPROVEMENT –
                          Trigger Control Plug Housing on BTB MIG Guns

                          November 23, 2015

                          Bernard has redesigned the trigger control plug housing on located on the rear strain relief as well as the trigger control plug connection on BTB MIG guns. This change provides an internal connection which is more durable and also allows the strain relief to fit more easily into various feeders from major manufacturers. The double-life MIG gun system also known as the “flip-flop” for T series straight handles is still compatible with this change.
                           

                          Frequently Asked Questions

                          Did any part numbers change?

                          Answer: Yes, part numbers have changed. Please reference the charts below for new part numbers for the trigger control plug housing and trigger control plugs.

                          Trigger Control Plug Housing DescriptionOld Part NumberNew Part Number
                          Standard – B & O Series Handles416-51810053
                          Standard – T Series Straight Handle416-51810052
                          Dual Schedule416-131810054

                          Please see the chart below for trigger control part numbers based on the gun model. Example: Q2015AB8CMC

                          Power PinOld Part NumberNew Part Number
                          B (Bernard®)N/AN/A
                          E (Euro)N/AN/A
                          L (Lincoln®)419-6SCL2N
                          M (Miller®)419-4Trigger control plug housing includes trigger control plug
                          O (OXO™)419-7SCX1N
                          S (Tweco® #4 – Lincoln Lead)419-6SCL2N
                          R (Tweco® #4 – Miller Lead)419-4Trigger control plug housing includes trigger control plug
                          T (Tweco® #4 – Standard Lead)419-8SCT1N
                          U (Tweco® #4 – NAS Plug)419-7SCX1N
                          W (Tweco® #5 – Standard Lead)419-8SCT1N
                          X (Tweco® #5 – Miller Lead)419-4Trigger control plug housing includes trigger control plug

                          How can you tell the difference between the old version and the new 2015 design?

                          Answer: New 2015 design will have an internal connection. See Figure below: 

                          Image of old trigger control plug housing
                          Old version
                          Image of redesigned the trigger control plug housing
                          New 2015 design

                            PRODUCT UPDATE – Expanded TOUGH GUN TA3 MIG Gun Offering

                            PRODUCT UPDATE —
                            Expanded TOUGH GUN TA3 MIG Gun Offering

                            Image of a TOUGH GUN TA3 Robotic Air Cooled MIG Gun on a Motoman robot

                            July 8, 2015  

                            Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has been expanded to include configurations for FANUC® M710iC-12L and Kawasaki® BA006N robot models. 
                             

                            Available Resources

                            Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                              PRODUCT IMPROVEMENT – Changes to Heavy Duty (HD) Nozzle Crimping

                              PRODUCT IMPROVEMENT –
                              Heavy Duty (HD) Nozzle Crimping

                              January 16, 2015

                              Image of two Tregaskiss nozzles showing change to crimp
                              Old crimp (shown left) New crimp (shown right)

                              Tregaskiss has improved the crimp on our heavy duty (HD) nozzle offering. The profile on the crimping dies that form the ring crimp has been narrowed from a pad length of 0.450″ to a pad length of 0.390″ (see image below). This change significantly improves the quality of the crimp since it allows for enhanced integrity of the nozzle insulator.

                              Affected Part Numbers

                              • 401-6-50
                              • 401-87-56
                              • 401-92-62
                              • 401-49-62
                              • 401-91-62
                              • 401-81-62
                              • 401-87-62
                              • 401-49-62
                              • 401-48-62
                              • 401-88-62
                              • 401-51-62
                              • 401-71-62
                              • 401-72-62
                              • 401-6-62
                              • 401-50-62
                              • 401-7-62
                              • 401-5-62
                              • 401-6-75
                              • 401-7-75
                              • 401-5-75
                              • 401-7-87
                              • 401-10-87
                              • 401-41-62
                              • 401-14-62
                              • 401-52-62
                              • 401-19-62
                              • 401-41-75
                              • 451-1-62
                              • 451-61-62
                              • 451-81-62
                              • 451-87-62

                              Click here to download the TOUGH LOCK® consumables spec sheet in PDF format for more detailed nozzle information. 

                                DISCONTINUED PRODUCT – Roughneck MIG Guns

                                DISCONTINUED PRODUCTS –
                                Miller Roughneck C-Series MIG Guns

                                Effective April 30, 2015 Miller Electric Mfg. Co. discontinued the Roughneck® C-Series MIG gun series and replaced them with Bernard® BTB semi-automatic air-cooled MIG guns. Miller Electric will continue to offer consumables and replacement parts for the Roughneck C-Series MIG guns.

                                Please see the cross reference chart below to find the replacement Bernard BTB MIG gun part numbers for the Roughneck C-Series MIG guns:

                                Miller Stock NumberRoughneck Gun Model NumberBernard BTB MIG Gun Replacement Part NumberGun Length
                                194751C-3010

                                Q3010TE5EMC

                                10 ft. (3 m)
                                194752C-3012Q3012TE5EMC

                                12 ft (3.7 m)

                                194753

                                C-3015

                                Q3015TE5EMC

                                15 ft (4.6 m)
                                194754C-4010

                                Q4010TE5EMC

                                10 ft. (3 m)
                                194755

                                C-4012

                                Q4012TE5EMC

                                12 ft. (3.7 m)

                                194756

                                C-4015 Q4015TE5EMC15 ft (4.6 m)

                                194757

                                C-5010

                                S5010GH5IMC

                                10 ft (3 m)

                                194758

                                C-5012

                                S5012GH5IMC12 ft. (3.7 m)
                                194759 C-5015

                                S5015GH5IMC

                                15 ft. (4.6 m)

                                Where To Order

                                Certain products are only available for purchase from Miller Electric while others are available from either Miller Electric or Bernard. Please see the reference chart below which indicates where you can place an order for the guns, parts and consumables:

                                PRODUCT

                                WHERE TO BUY

                                FasTip™ Consumables

                                Miller Electric Mfg. Co.

                                Quik Tip™ Consumables

                                Miller Electric Mfg. Co. or Bernard

                                Roughneck® Replacement Parts

                                Miller Electric Mfg. Co.

                                Bernard BTB MIG Guns

                                Miller Electric Mfg. Co. or Bernard

                                Bernard BTB MIG Gun Replacement Parts

                                Miller Electric Mfg. Co. or Bernard

                                To place an order through Miller Customer Service:  please contact us via phone: 866-931-9730, fax: 800-637-2315 or email orders@millerwelds.com

                                To place an order through Bernard Customer Service:  please contact us via phone: 1-855-MIGWELD (644-9353), fax: 888-946-67-26 or email cs@itwmig.com

                                Frequently Asked Questions (FAQs)

                                If you are unable to find the answer you are seeking in the following FAQs, please contact the Miller and Bernard Customer Service Teams.

                                1.  Q: Can I use Miller FasTip™ Consumables on the replacement Bernard BTB MIG Guns?

                                A:  Although we recommend the use of Bernard Quik Tip™ Consumables, users can install the FasTip diffuser on Bernard Best of the Best BTB MIG Guns and use FasTip Consumables (contact tips, nozzles).  Users will need to order a neck insulator part # 4523R  for use on Bernard BTB MIG Guns when using FasTip Consumables. Please use the FasTip consumable chart below as a reference:

                                FasTip Consumables
                                 300 amp400 amp500 amp

                                Contact Tip*

                                M206188

                                M206190

                                Diffuser

                                M206195

                                Nozzle

                                M198855

                                M199618

                                Insulator

                                4523R

                                 * Based on wire size range 0.045″ – 1/16″

                                2.  Q: Can I use Miller Roughneck Liners on Bernard BTB MIG Guns?

                                A:  No, Users will need to order Bernard Universal Conventional Liners for Bernard BTB MIG Guns. Miller Roughneck Liners are not compatible on Bernard BTB MIG Guns.

                                3.  Q: Can I use Bernard™ Quik Tip™ Consumables on existing Roughneck MIG Guns?

                                A:  Yes, the Quik Tip Consumable Series (contact tip, diffuser, nozzle) can be installed on Miller Roughneck MIG Guns. Users will need to order neck insulator part # 10012 to use on their Roughneck MIG Gun when using Bernard Quik Tip Consumables. Please use the consumable chart below as a reference:

                                Quik Tip Consumables
                                 300 amp400 amp500 amp

                                Contact Tip*

                                T1045

                                T1116

                                Diffuser

                                D118Q

                                D114Q

                                Nozzle

                                N1C58Q

                                N1C34HQ

                                Insulator

                                10012

                                *Based on wire size range 0.045″ – 1/16″

                                4.  Q: Can I use Bernard Universal Conventional Liners on existing Roughneck MIG Guns?

                                A: No, Users will still need to order Miller Roughneck Liners for existing Roughneck MIG Guns. Bernard Universal Conventional Liners are not compatible with existing Roughneck MIG Guns.

                                5.  Q: Why does my Miller FasTip diffuser not thread on correctly to a Bernard BTB MIG Gun?

                                A:  A change to the thread on the FasTip diffuser was made on February 13, 2015 to be compatible with Bernard BTB MIG Guns. The new style diffuser has a large Miller logo roll mark compared to the old style diffuser that has a small Miller logo rollmark. To differentiate between the old and new style diffusers please see the comparison images below:

                                Image showing the difference between the old and new style FasTip diffusers

                                6.  Q: How does a Miller Roughneck Gun compare to a Bernard BTB MIG Gun?

                                A:  Please see full gun comparison images below of the Roughneck C-Series MIG Gun (bottom) and Bernard BTB MIG Gun (top):

                                Miller RoughNeck guns

                                  PRODUCT UPDATE – Spray Containment

                                  PRODUCT UPDATE —
                                  Spray Containment

                                  Image of a Tregaskiss spray containment

                                  June 23, 2015

                                  A perfect addition to the TOUGH GUN TT3 Reamer

                                  This innovative spray containment unit from Tregaskiss helps prevent air contamination by catching anti-spatter overspray in its sealed basin, improving the air quality of the working environment and maintaining the cleanliness of the weld cell.

                                  Spray Containment Part Numbers

                                  TS-1000-01for use with Tregaskiss® Heavy Duty (HD) Nozzles (excluding 3/4″ bore)
                                  TS-1000-02for use with Tregaskiss Standard Duty (SD) Nozzles
                                  TS-1000-03for use with Tregaskiss Heavy Duty Nozzles with 3/4″ bore
                                  TS-1000-04for use with Tregaskiss Heavy Duty Bottleneck Nozzles
                                  TS-1000-05for use with Tregaskiss Standard Duty Bottleneck Nozzles

                                  Not sure what type of nozzle you have? Download the Tregaskiss nozzles spec sheet in PDF format.

                                  Click here to learn more about the spray containment unit.

                                    DISCONTINUED PRODUCT – TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

                                    DISCONTINUED PRODUCT — TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

                                    Image of a TOUGH GARD nozzle cleaning station that has been discontinued

                                    December 31, 2014

                                    The TOUGH GARD® spatter cleaner has been discontinued as of December 31, 2014. Replacement parts will continue to be available until December 31, 2015. Prices and availability of these replacement parts are subject to change without notice.

                                    Consider an upgrade to the TOUGH GUN® TT3 (analog) or TT3E (Ethernet) reamer robotic nozzle cleaning station from Tregaskiss. Click here to learn more.

                                    Click here to download the M075 TOUGH GARD spatter cleaner technical guide.


                                      PRODUCT IMPROVEMENT – Bernard Conventional Liners

                                      PRODUCT IMPROVEMENT –
                                      Bernard Conventional Liners

                                      Image of Bernard conventional liners

                                       
                                      Bernard has implemented a material change to all Bernard conventional liners. All liners were previously produced from high carbon music wire. All liners will now be produced from high carbon music wire with tin zinc plated coating.

                                      Liners are still available in lengths of up to 25 feet (7.6 m) for various wire sizes. Part numbers will remain the same as released on June 2, 2014.

                                      Please see the chart below for part numbers and wire sizes:

                                      Wire SizeLiner Color15′ (4.57 m)25′ (7.62 m)

                                      0.023″- 0.030″

                                      Yellow

                                      L1A-15

                                      L1A-25

                                      0.030″- 0.035″

                                      Green

                                      L2A-15

                                      L2A-25

                                      0.035″- 0.045″

                                      White

                                      L3A-15*

                                      L3A-25*

                                      0.045″- 1/16″

                                      Red

                                      L4A-15**

                                      L4A-25**

                                      5/64″

                                      Blue

                                      L6A-15

                                      L6A-25

                                      3/32″

                                      Grey

                                      L7A-15

                                      L7A-25

                                      7/64″ – 1/8″

                                      Black

                                      L8A-15

                                      L8A-25

                                      *Standard Liner for 0.035″-0.045″ Guns
                                      **Standard Liner for 1/16″ Guns


                                        DISCONTINUED PRODUCT – Manual Products

                                        DISCONTINUED PRODUCT –
                                        Manual Products: Cable Connectors, Lugs and Splicers

                                        As of August 4, 2014, the manual product line (cable connectors, lugs and splicers) from Bernard has been discontinued.

                                        Bernard has transitioned these products to a new supplier! Customers can contact Hopkin Manufacturing directly to place orders for these products.

                                        Hopkin Manufacturing: +1-800-524-1458 | hopkinsmfg.com 


                                          NEW PRODUCT – TOUGH GUN TA3 Robotic Air-Cooled MIG Gun

                                          NEW PRODUCT —
                                          TOUGH GUN TA3 Robotic Air-Cooled MIG Gun

                                          Image of a TOUGH GUN TA3 Robotic Air Cooled MIG Gun on a Motoman robot

                                          October 31, 2014

                                          Tregaskiss is pleased to bring you the TOUGH GUN® TA3 robotic air-cooled MIG gun. Designed for today’s through-arm style robots, the TOUGH GUN TA3 robotic air-cooled MIG gun combines the most valuable options of our TOUGH GUN ThruArm™ G1 and G2 series platforms – including our low-stress robotic (LSR) unicable – along with new features for increased strength and durability.

                                          • Re-engineered neck clamp improves durability and consistency of clamping force
                                          • Additional standard necks expand the tool center point options and variety of working envelopes
                                          • Direct replacement for TOUGH GUN ThruArm G1 series robotic MIG guns
                                          • Features a precision-engineered keyway system for accurate alignment and quick replacement
                                          • Available as a complete package – from the power pin to the contact tip
                                          • Compatible with TOUGH LOCK® consumables and the QUICK LOAD® liner AutoLength™ system
                                          • Wire brake, air blast and TOUGH GUN I.C.E.® technology are available options for select models

                                            NEW PRODUCT – Bernard Clean Air Fume Extraction Gun

                                            NEW PRODUCT –
                                            Bernard Clean Air Fume Extraction Gun

                                            New Clean Air™ Fume Extraction Series

                                            Reduce smoke at the source with an industrial-duty fume extraction gun that is comparable in size and weight to a regular welding gun.

                                            Image of Clean-Air Fume Extraction MIG Gun

                                            Learn more on the Clean Air™ fume extraction gun product page


                                              NEW PRODUCT – TOUGH GUN CA3 Robotic Air-Cooled MIG Gun

                                              NEW PRODUCT —
                                              TOUGH GUN CA3 Robotic Air-Cooled MIG Gun

                                              October 31, 2014

                                              Image of Tregaskiss TOUGH GUN CA3 robotic MIG gun with 45 degree neck

                                              Tregaskiss is pleased to bring you the TOUGH GUN® CA3 robotic air-cooled MIG gun. Designed for high-volume production environments, the TOUGH GUN CA3 robotic air-cooled MIG gun combines the most valuable product features of our TOUGH GUN G1 and G2 series platforms, along with performance improvements in our unicable technology that extends service life.

                                              Fully configurable, TOUGH GUN CA3 MIG guns are engineered for precision, durability, accuracy, repeatability, minimal downtime and fast and easy maintenance.

                                              • New replaceable conventional unicable design offers extended service life (up to 2x) and ease of serviceability
                                                • New dual layer cable outer jacket, re-engineered cable guide and increased copper content contribute to extended service life
                                              • Re-engineered neck clamp improves durability and consistency of clamping force
                                              • Additional standard necks and mounting arms expand tool center point options and working envelopes
                                              • Direct replacement for TOUGH GUN G1 Series MIG Guns
                                              • Compatible with TOUGH LOCK® consumables and the QUICK LOAD® liner AutoLength™ system
                                              • Wire brake, air blast and TOUGH GUN I.C.E.® technology are available options

                                                PRODUCT IMPROVEMENT – Electronic Check Valve and Mounting Bracket Added to the TOUGH GUN TT3 Reamer

                                                PRODUCT IMPROVEMENT —
                                                Electronic Check Valve and Mounting Bracket Added to the TOUGH GUN TT3 Reamer

                                                August 11, 2014

                                                Image of TOUGH GUN TT3 Reamer with Electronic Check Valve and Mounting Bracket

                                                An electronic check valve and mounting bracket have been added to the TOUGH GUN® TT3 reamer. This improvement provides added protection against leakage from the sprayer reservoir.  

                                                Since this addition affects the wiring slightly, updated wiring diagram instructions are provided with every affected unit.

                                                A TOUGH GUN TT3 reamer sprayer valve retrofit kit (part #TT3-500R) is available for units manufactured prior to August 11, 2014.

                                                How Do I Know If I Need to Retrofit My Reamer?

                                                If your TOUGH GUN TT3 reamer:

                                                • has a spray head that pools or leaks anti-spatter once the system is primed;
                                                • has an elevated multi-feed / bulkfeed source (drum / pail located on top of the mezzanine);
                                                • is mounted on an angle (baseplate is not parallel with the floor);

                                                you will require the TOUGH GUN TT3 reamer sprayer valve retrofit kit #TT3-500R to fix any issues that you may be experiencing. Installation of this kit should take approximately 15 minutes.

                                                Click here for complete step by step installation instructions.


                                                  PRODUCT UPDATE – Neck Insulators for BTB MIG Guns

                                                  PRODUCT UPDATE –
                                                  Neck Insulator Selection for BTB MIG Guns

                                                  Image of neck insulator part number 10012 next to neck insulator part number 402-11 that shows the differences between the two.

                                                  Although no new neck insulators are being introduced due to implementation of the BTB semi-automatic air-cooled MIG gun platform on June 2, 2014, users should be aware that neck insulator replacement for these guns will be based on several variables including:

                                                  • Your gun’s amperage;
                                                  • Your gun’s neck / handle combination;
                                                  • The consumables series that you are using.  

                                                  Please use the following chart when selecting the appropriate replacement neck insulator:

                                                  Neck / HandleConsumablesInsulator Part Number
                                                  200A300A400A500A600A
                                                  Fixed neck for T series handlesTOUGH LOCK®402-11
                                                  Quik Tip™4423R
                                                  Centerfire™4323R4423R
                                                  Rotatable neck for O, B, T series handlesTOUGH LOCK10012
                                                  Quik Tip4423R
                                                  Centerfire4323R4423R
                                                  Fixed necks for O, B series handlesTOUGH LOCK10012
                                                  Quik Tip4423R
                                                  Centerfire4323R4423R