NEW PRODUCT – Bernard 250 amp S-Gun MIG Gun

NEW PRODUCT –
Bernard 250 amp S-Gun MIG Gun

Image of 250 amp MIG Gun

NEW! Ideal for shipbuilding and construction industries to reduce downtime and increase productivity!

  • NEW! Locked rotatable neck eliminates downtime at start of shift due to missing necks resulting in reduced operator costs
  • Locked rotatable neck is easily serviceable by maintenance
  • Steel monocoil power cable is composed of lightweight steel coils that provide exceptional conduit for shielding gas flow and wire feeding
  • Advanced molded handle design can withstand rough conditions and is ergonomically designed to offer better comfort and control even after extended use
  • Quik Tip™ consumables are designed with a threaded taper lock that increases tip life by providing excellent heat transfer and electrical conductivity
  • Built for exceptional performance and comfort in the most demanding environements – specifically shipbuilding and construction industries

 Learn more on the 250 amp S-Gun MIG gun product page. 


    NEW PRODUCT – Bernard FILTAIR Fume Extraction MIG Gun

    NEW PRODUCT –
    Bernard FILTAIR Fume Extraction Gun

    Keeping a clean working environment is important.

    That’s why Bernard engineered the FILTAIR™ fume extraction gun.

    Get right to the source and extract fumes at the weld bead with this new gun!

    FILTAIR fume extraction MIG gun with call outs identifying extraction control regulator and vacuum hose swivel
    • Vacuum regulator on front of handle allows balance of suction with shielding gas flow to protect against porosity
    • Smaller, light weight handle improves maneuverability and operator comfort
    • Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue
    • Compatible with vacuum systems from most major manufacturers
    • Available in 300 and 400 amp models
    • Available with Centerfire™ or Quik Tip™ consumables that ensure reliable arc starting, help reduce spatter and are longer lasting than competitive brands
    • Smaller vacuum chamber improves joint access and visibility
    • Guns configured with a Miller direct plug include a Miller® FILTAIR vacuum hose adapter

      NEW PRODUCT – Dura-Flux Self-Shielded Flux Cored Gun with Replaceable Cable Liner

      NEW PRODUCT – Bernard Dura-Flux Self-Shielded Flux Cored Gun with Replaceable Cable Liner


      NEW! Built to meet the needs of harsh and demanding environments, Bernard introduces the Dura-Flux™ Gun with replaceable power cable liner that is extremely durable yet comfortable to hold and use.

      Dura-Flux MIG Gun with a replaceable liner
      • New replaceable power cable liner allows for quick and easy power cable maintenance
      • Optional dual schedule switch for wire speed adjustment while welding is integrated into the handle to keep it protected from weld spatter
      • Internal trigger leads mean no trigger to cord to get caught on surrounding objects
      • Lightweight, rotatable Hi-Viz™ neck reduces user fatigue and improves weld visibility
      • Provides operator with 350 amp of welding capability
      • Quik Tip™ contact tips are designed with threaded taper lock that increase tip life by providing excellent heat transfer and electrical conductivity
      • Available in multiple cable length options: 8′, 10′, 12′, 15′, 20′, 25′ ft.
      • Amperage rating of 350 amp
      • Small trigger guard provides increased maneuverability and provides more access to weld joints

      Learn more about this new product on the Dura-Flux self-shielded flux-cored gun product page.


        PRODUCT IMPROVEMENT – New 211-5-8 Extended Lever Switch

        PRODUCT IMPROVEMENT –
        New 211-5-8 Extended Lever Switch

        An improved switch design for Bernard® T-Gun™ MIG guns (formerly Tregaskiss® TOUGH GUN® semi-automatic MIG guns) is now available to improve the performance and the life of the extended lever switch over previous versions.
         

        What Changed?

        The switch casing design has been updated to allow for improved retention tabs between two switch halves, which also reduces the chance of switches tearing apart during use. This updated lever design is more robust with improved strength.
         

        Frequently Asked Questions

        How can you tell the difference between the old version and the new 2011 design?

        Our new 2011 switch is red (shown below in the comparison between current design and new 2011 design). 

        Image of Bernard new 2011 switch that is red
        SIDE VIEW:
        Current design (top) vs.
        New 2011 design (bottom)

          PRODUCT IMPROVEMENT – New 211-5 Switch

          PRODUCT IMPROVEMENT –
          New 211-5 Switch

          This improved switch design will significantly improve the performance and the life of the switch over previous versions.

          The new 211-5 switch became standard on all Bernard® TGX® XS and T-Gun™ semi-automatic compact series MIG guns (formerly Tregaskiss® semi-automatic MIG guns) on March 1, 2011. 

          What Changed?

          The switch casing design has been updated to allow for improved retention tabs between two switch halves, which also reduces the chance of switches tearing apart during use. This new design also provides for an enhanced connection between the exterior terminals and the switch (see Figure 1 below). 

          Frequently Asked Questions 

          How can you tell the difference between the old version and the new 2011 design?

          New 2011 design has the large tabs as shown in Figure 2 below.

          Image of Current design (top) vs. New 2011 design (bottom)
          Figure 1: BOTTOM VIEW – Current design (top) vs.
          New 2011 design (bottom)
          SIDE VIEW: Current design (top) vs. New 2011 design (bottom)
          Figure 2: SIDE VIEW –
          Current design (top) vs.
          New 2011 design (bottom)

            PRODUCT UPDATE – Trigger Lock 411-500

            PRODUCT UPDATE –
            Trigger Lock 411-500 for T-Gun Series MIG Guns

            As of March 13, 2011, the electronic trigger lock (Part Number 411-500) for Bernard® T-Gun™ series MIG guns (formerly Tregaskiss® TOUGH GUN® semi-automatic MIG guns) is no longer available. It has been REPLACED with Part Number 411-4. 

            Affected Part Numbers

            • DISCONTINUED: 411-500
            • REPLACEMENT: 411-4

              NEW PRODUCT – Nozzle Insulator for 600 amp Robotic Water-Cooled MIG Gun

              NEW PRODUCT —
              Nozzle Insulator for 600 amp
              Tregaskiss Robotic Water-Cooled MIG Guns

              Image of an optional nozzle insulator

              May 22, 2009

              This optional insulator for the 601 series water-cooled nozzle is now made of high-temperature Teflon material rather than ceramic. This new design is shorter than the previous ceramic version, but outperforms the previous design since it uses a more durable material.

              This optional nozzle insulator is available as a separate item: Part #601-5-75-4


                NEW PRODUCT – Thread-On Nozzle System

                NEW PRODUCT —
                Tregaskiss Thread-On Nozzle System

                May 22, 2009

                Image of a Thread-On Nozzle System featuring a TOUGH LOCK™ Retaining Head
                Thread-on nozzle system features a TOUGH LOCK® retaining head

                This thread-on nozzle system features a TOUGH LOCK® retaining head with an external thread and a tapered seat.

                • Nozzles thread onto the retaining head, preventing damage
                  to copper threads and prolonging the life of the neck
                • Tapered seat provides a locking action similar to that of the
                  TOUGH LOCK consumable series
                • Available for both robotic (part #404-52) and semi-automatic (part #404-53) applications


                    NEW PRODUCT – TOUGH LOCK EHD Contact Tips

                    NEW PRODUCT —
                    TOUGH LOCK Extra Heavy Duty Contact Tips

                    Image of a TOUGH LOCK EHD contact tip

                    May 22, 2009

                    TOUGH LOCK® extra heavy duty (EHD) contact tips (603-20 series) are ideal for large wire sizes, 7/64″ and 1/8″ for example, that can’t be handled with the TOUGH LOCK heavy duty (HD) contact tip series.


                      NEW PRODUCT – TOUGH LOCK Adaptor for Tweco-Style Robotic Necks

                      NEW PRODUCT —
                      TOUGH LOCK Adaptor for Tweco Style Robotic Necks

                      January 29, 2009

                      Image of a TOUGH LOCK adaptor for Tweco

                      This adaptor is designed to allow the use of TOUGH LOCK® consumables on Tweco®-style air-cooled robotic necks without changing the original tool center point (TCP).

                      Part Numbers and Descriptions

                      • 404-63 — Adaptor for Tweco-style air-cooled robotic necks (packages of 10)
                      • 402-19 — Neck insulator for use with 404-63 (packages of 10)

                        PRODUCT IMPROVEMENT – Miller Quick-Connect Block

                        PRODUCT IMPROVEMENT —
                        Miller Quick Connect Block

                        Image of a Miller Quick Connect

                        January 29, 2009

                        Newly designed, this Miller® quick-connect block (adaptor) receives a 214-1 Miller power pin and assembles into feeders that are compatible with OTC®, Tweco® #4, and Tweco #5 power pins.

                        Part Number: 417-63


                          NEW PRODUCT – TOUGH LOCK EXHD Contact Tips

                          NEW PRODUCT —
                          TOUGH LOCK Extended Life Heavy Duty Contact Tips

                          September 19, 2008

                          Image of EHD contact tip

                          Due to popular demand, Tregaskiss now offers a TOUGH LOCK® extended life heavy duty (EXHD) contact tip. These contact tips are available in packs of 100 (part #403-27-116).


                            NEW PRODUCT – Cloos Power Pin

                            NEW PRODUCT —
                            Tregaskiss Power Pin Connection for Cloos Wire Feeders

                            June 8, 2009

                            Image of a Cloos power pin

                            Tregaskiss is pleased to offer a new power pin connection for Cloos® SZ-style wire feeders. This is a complete connection (similar to our Euro style MIG guns) which can be ordered on Tregaskiss® TOUGH GUN® robotic and automatic MIG guns and Bernard® T-Gun™ semi-automatic MIG guns (formerly Tregaskiss TOUGH GUN semi-automatic MIG guns). Robotic applications will also require an external cord set for the clutch.

                            NOTE: This connection is compatible only with a QUICK LOAD® liner.

                            Ordering Information

                            This product is considered a Special Product and has a 15-day lead time, and is available as a product upgrade from a power pin or Euro (part #678C), or on a NEW Special Gun (SG) from Tregaskiss (various SG numbers).


                              NEW PRODUCT – Fronius Power Pin

                              NEW PRODUCT —

                              Tregaskiss Power Pin for Fronius VR1500 Wire Feeders

                              July 1, 2009

                              Tregaskiss has designed a power pin (part #214-41) that can be used in place of the actual Fronius® Power Pin for the VR15000 wire feeder.

                              This new power pin is compatible with Tregaskiss TOUGH GUN® robotic and automatic MIG guns and Bernard® T-Gun™ semi-automatic MIG guns (formerly Tregaskiss TOUGH GUN semi-automatic MIG guns).

                              • Threads into all Tregaskiss unicables (except Euro) and is the standard Fronius power pin for TOUGH GUN ThruArm™ series robotic MIG guns
                              • Compatible with Motoman® unicables on teh EA/SSA Series robots
                              • Designed specifically for use with QUICK LOAD® liners

                              A liner cap adaptor (part #214-41-3) is also available for upgrading existing Fronius power pins to the QUICK LOAD liner system.

                              Image of a Fronius power pin
                              Tregaskiss™ Power Pin (part #214-41) is designed to replace the actual Fronius® Power Pin for the VR1500 wire feeder (part #4.045.848.638).
                              Image of a Fronius power pin
                              Upgrade the original Fronius® Power Pin to use with the
                              QUICK LOAD™ Liner System by replacing it with the
                              Tregaskiss Liner Cap (part #214-41-3).

                              Fronius wire feeders can come with several types of connections. The following chart indicates the recommended Tregaskiss power pin solution for each:

                              Fronius® Feeder Connection TypeTregaskiss Part Number
                              Fronius “North America” Power Pin 214-17
                              Tweco® #4 214
                              Euro Connection Euro
                              Fronius Power Pin #4.045.848.638 for VR1500 Feeder 214-41
                              Fronius F++ Not Available

                                PRODUCT IMPROVEMENT – Quick-Connect Blocks

                                PRODUCT IMPROVEMENT —
                                Quick-Connect Blocks

                                Image of a Miller quick connect block

                                September 29, 2009

                                Tregaskiss has made a change to its quick-connect blocks 417, 417-50, 417-60 and 417-63. The brass fitting on the end of the gas hose (as shown in the 417-63 Miller® quick-connect block image to the right) has been removed from these quick-connect blocks.

                                Affected Part Numbers and Descriptions

                                • 417 — Quick Connect Block #4
                                • 417-50 — Euro Connector Female
                                • 417-60 — Quick Connect Block #5
                                • 417-63 — Miller Quick Connect Block

                                  PRODUCT CHANGE – Tregaskiss Bags and Roll Marks

                                  PACKAGING IMPROVEMENT —
                                  Changes to Tregaskiss Bags and Roll Marks

                                  November 26, 2009

                                  Customers may notice that some Tregaskiss® parts and consumables are arriving in different bags. We transitioned from the white bag design branded with the TOUGH GUN® name to a black bag design with the Tregaskiss brand name.

                                  In addition to changing the branding and color of the bags, the overall usability has also been improved. The new Tregaskiss black bags offer a clear window on the printed side of the bag to make visual product identification easier. To increase the hanging capacity of the bags, we’ve added a second hanging hole on our larger bags and a new double-sealed header on all bag sizes. We have also changed all the hanging holes from circular to sombrero shape for compatibility with a wider variety of hook sizes and shapes.

                                  Image of new contact tip bag packaging
                                      New Tregaskiss Bags
                                  Image of new Tregaskiss roll mark
                                  New Tregaskiss Roll Mark

                                  The roll marks pressed into our genuine parts and consumables have also migrated from a plain font “TOUGH GUN” to the script-style Tregaskiss logo. This will help customers more easily distinguish genuine Tregaskiss consumables from generic impostors.

                                  The primary reason for these packaging and roll mark changes is to more accurately market our Tregaskiss consumable platform under the Tregaskiss trademark. Marketing these parts and consumables under the TOUGH GUN name could be misinterpreted to mean that these items can only be used on TOUGH GUN products. However, Tregaskiss parts and consumables have actually been designed to maximize compatibility with Tregaskiss TOUGH GUN robotic and automatic MIG guns, Bernard® T-Gun™ semi-automatic MIG guns (formerly Tregaskiss TOUGH GUN semi-automatic MIG guns), and Bernard TGX® series MIG guns (formerly Tregaskiss TGX series MIG guns).


                                    PRODUCT UPDATE – New QUICK LOAD Liner Wire Sizes

                                    PRODUCT UPDATE —
                                    Expanded QUICK LOAD Liner Product Offering

                                    July 14, 2010

                                    Tregaskiss has expanded its QUICK LOAD® liner offering ot include three new wire sizes for 0.030″, 1/16″ to 5/64″, and 0.078″ to 3/32″ wires.

                                    Image of three QUICK LOAD Liners with Liner Retainers

                                    QUICK LOAD liners consist of a two-piece system that requires less than half the time and effort for replacement compared to conventional MIG gun liners, and they also ease routine maintenance. The welding operator simply installs the retainer in the power pin on the first use.

                                    During subsequent liner replacements, the QUICK LOAD liner feeds through the front of the MIG gun, which can remain attached to the wire feeder during liner replacement. The welding operator needs only to remove the front-end consumables (nozzle, retaining head and contact tip) and slide the liner over the wire, using it as a guide. There is no need to cut the wire in the MIG gun.

                                    The QUICK LOAD liners for 0.078” to 3/32” wire require the new 415-24 QUICK LOAD liner retainer, while all other liner sizes use Tregaskiss’ existing 415-26 retainer. Tregaskiss offers QUICK LOAD liners in lengths up to 25 feet for Bernard® T-Gun™ semi-automatic MIG guns (formerly Tregaskiss® TOUGH GUN® semi-automatic MIG guns) and up to 15 feet long for robotic applications.

                                    On semi-automatic applications, the liners can be easily changed even when the MIG gun is mounted to feeders on booms; there is no need to climb up to the feeder. Similarly, on robotic applications, the QUICK LOAD liner minimizes downtime by eliminating the trouble of maneuvering around tooling or transferring systems to remove the MIG gun from the wire feeder. It also allows for liner changeover from a safe-zone outside the work cell during routine pauses in production. The QUICK LOAD liners are particularly beneficial when coupled with Tregaskiss’ TOUGH GUN ThruArm® series robotic MIG guns, as the wire feeders in through-arm systems are closely positioned next to the robot’s casting and can be cumbersome to move during conventional liner changeover.